DC Voltage Drop Calculator

Voltage drop for 12 V / 24 V / 48 V DC systems (RV, solar, automotive). Same 2×K×I×L÷CM physics, much less margin than mains voltage.

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Formula

Single-phase / DC voltage drop: VD = 2 × K × I × L ÷ CM, with K = 12.9 for copper (Ω·cmil/ft), I = current (A), L = one-way length (ft), CM = wire circular mils (AWG table). Drop % = VD ÷ voltage × 100. Keep total drop under 3% (branch circuit) or 5% (total). Three-phase uses √3 × K instead of 2 × K

Examples

InputResult
12 V, 10 A, 10 ft, 12 AWG0.40 V (3.3%) — marginal
12 V, 10 A, 10 ft, 8 AWG0.16 V (1.3%) — OK
48 V, 10 A, 10 ft, 12 AWG0.40 V (0.8%) — OK

Frequently Asked Questions

How do you calculate voltage drop?

For DC or single-phase AC: VD = 2 × K × I × L ÷ CM. Example: 15 A over 50 ft of 12 AWG copper: 2 × 12.9 × 15 × 50 ÷ 6,530 = 2.96 V, which is 2.5% of 120 V — within the 3% recommendation.

Why does 12 V drop hurt so much more than 120 V?

The same volts-lost is a bigger fraction: a 2.96 V drop is 2.5% at 120 V but 24.7% at 12 V. Low-voltage systems (RV, solar, automotive) need much thicker wire for the same power.

What drop percentage should I design for?

Common practice: ≤3% for a branch circuit, ≤5% total including the feeder. Sensitive electronics and LED lighting dim or misbehave beyond that. Check NEC 210.19(A) Informational Note for the recommendation.

What wire for a 12 V fridge on 15 A over 15 ft?

Required CM for ≤3% at 12 V: 2 × 12.9 × 15 × 15 ÷ 0.36 = 16,125 → 8 AWG copper. At 12 V almost everything needs thicker wire than the ampacity table suggests.

Is DC drop calculated differently from AC?

For the wire resistance itself, no — the same 2×K×I×L÷CM applies (the factor 2 covers the out-and-back loop). AC additionally has reactance, which is why long AC runs use impedance tables.

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